Universal Valve Guide puller Remover & Installer set – mechanical type 16pc box

Rating:
100% of 100
In stock
Short Description
SKU
7426952020706
$180.00
More Information
Manufacturer TOKAR
Short Description

Universal Valve Guide Puller / Remover & Installer Set – Mechanical Type, 16 pcs

Compact mechanical tool set for removal and installation of valve guide bushings in cylinder heads using controlled axial force.
Designed for press-fit (interference fit) components where impact loading must be minimized.

Application:

Used for valve guide replacement in automotive and motorcycle engines.
Optimized for common guide sizes with a reduced set of components.

What it actually does:

The tool converts applied torque into axial force via a threaded mechanism, enabling controlled pulling or pressing of the valve guide.
This reduces peak stress compared to impact methods and lowers the risk of bore distortion or cylinder head damage.

  • Controlled extraction (pulling mode)
  • Controlled installation (pressing mode)
  • Minimal shock loading
  • Axial force aligned with guide axis

Mechanical principle:

Valve guides are installed with an interference fit in the cylinder head bore.

  • Typical interference: 0.02–0.05 mm
  • High contact pressure generates significant friction
  • Additional resistance may occur due to corrosion and galling (cold welding)

Threaded force generation includes friction losses:

  • Torque → axial force via thread pitch
  • Thread efficiency typically 30–50%
  • Without lubrication, effective force may decrease significantly

Force is transmitted through mandrel, pilots and adapters, maintaining alignment and reducing bending loads.

Kit structure:

Mandrel assembly:

  • Arbor
  • Thrust nut
  • Thrust washer
  • Thrust bearing

Self-centering seat adapters:

  • Ø 33, 35, 45 mm

Removal / installation pilots (ISO strength class 12.9):

  • Ø 7, 8, 9 mm

Spacers:

  • L = 15, 30, 50 mm

Installation sleeves:

  • Ø 7, 8, 9 mm

Force required to remove valve guide:

Condition Force kN
Normal fit 1–2 tons 10–20 kN
Light seizing 2–5 tons 20–50 kN
Heavy seizing / galling 5–10+ tons 50–100+ kN
Actual achievable force depends on thread condition, lubrication and friction losses.

Load limits of puller studs (ISO 12.9):

Thread Force (kg) kN
M5156315.33
M6221321.69
M7318131.24
M8403039.52
M9502049.28
M10638862.65

Mandrel capacity:

Thread Force (kg) kN
M2011990117.68

Important recommendations:

  • Mandatory: lubricate threads (MoS₂ or graphite grease)
  • Dry threads reduce force efficiency and increase wear
  • Studs act as overload protection
  • Apply force gradually and monitor resistance
  • For seized guides:
    • Heat cylinder head to 100–150 °C
    • Cool guide if possible
    • A light initial shock may be used to break stiction
  • If resistance increases sharply → stop operation
  • Do not apply excessive force or leverage
  • If removal fails:
    • Drilling out the guide
    • Using hydraulic press

In practice:

This compact set covers common valve guide sizes and standard repair operations.
For severe seizure or corrosion, additional thermal or mechanical methods may be required.

Specification:

  • Tool type: Valve guide puller & installer set
  • Operation: Mechanical (threaded force)
  • Set size: 16 pcs
  • Coating: Anti-corrosion
  • Storage: Plastic box

Working principle:

  • Torque → axial force conversion
  • Thread-driven pressing / pulling
  • Efficiency depends on lubrication
  • Alignment via pilots and adapters

Capabilities:

  • Removal and installation of press-fit valve guides
  • Compact set for common sizes
  • Self-centering operation

Advantages:

  • Reduced shock loading
  • Better control vs hammering
  • Lower risk of cylinder head damage

Limitations:

  • Limited size range compared to full sets
  • Force limited by thread friction and stud strength
  • May require heating for seized guides

Use for:

  • Cylinder head repair
  • Valve guide replacement
  • Engine rebuilding
Write Your Own Review
Only registered users can write reviews. Please Sign in or create an account
© Copyright - e-Store "Razvertka" Tokar tools - production and sale of tools You may not copy, reproduce, modify, publish, upload, transmit, and distribute any elements of this site, as well as their components, by any means and in any media without prior written permission.