14FF1 flat grinding wheels with double-side conical profile 200x1.5x3x5x10x32 S B2-01 100% AC4 D 91

The 14FF1 flat grinding wheel with a semicircular-convex profile is a high-precision superabrasive tool specifically designed for profile grinding, contouring, and edge finishing of intricate geometries. Its semicircular convex shape makes it ideal for precision grinding of concave and convex surfaces, fine finishing of cutting tools, and high-accuracy mold and die applications.

Manufactured with diamond or cubic boron nitride (CBN) abrasives, the 14FF1 wheel ensures exceptional form retention, extended tool life, and reduced thermal damage, making it a preferred choice for high-performance machining in CNC tool grinding, aerospace, automotive, and high-precision engineering industries.

Key Features & Benefits

• Semicircular-Convex Profile for Precision Grinding

  • The specialized convex shape allows for smooth grinding of concave and convex surfaces, ensuring high-precision form control.
  • Enables efficient grinding of intricate contours and edge radii while maintaining tight tolerances.

• Superior Abrasive Efficiency & Edge Retention

  • Available in diamond and CBN compositions, offering high cutting performance with minimal wear.
  • Self-sharpening abrasive structure maintains consistent grinding performance over prolonged use.

• Enhanced Heat Dissipation & Reduced Workpiece Damage

  • The profile design optimizes coolant flow, minimizing heat buildup, burns, and microcracks in the workpiece.
  • Ensures minimal grinding stress and superior surface quality.

• Long Tool Life & Low Dressing Frequency

  • Engineered for high-wear resistance and minimal profile deformation, reducing downtime and dressing intervals.
  • Retains form accuracy even in high-production environments.

• Versatile Applications Across Various Industries

  • Used in cutting tool manufacturing, mold and die grinding, precision component finishing, and high-accuracy profile machining.

Material Compatibility

The 14FF1 grinding wheel is optimized for precision grinding of ultra-hard materials, ensuring consistent results and maximum efficiency.

Diamond Bond (for Non-Ferrous & Hard Non-Metallic Materials)

• Tungsten carbide cutting tools and wear-resistant components
• Advanced ceramics (Alumina, Zirconia, Silicon Carbide, etc.)
• Glass, optical components, and semiconductor materials (silicon wafers, quartz, sapphire)
• Composites and fiber-reinforced plastics

CBN Bond (for Ferrous Materials & Hardened Steels)

• High-speed steel (HSS) and tool steels
• Superalloys (Inconel, cobalt-based alloys, titanium alloys, hardened stainless steel)
• Powder metallurgy components and hardened cast irons

Applications

• Precision Profile Grinding & Contouring

  • Used for machining intricate profiles and shaping curved surfaces.
  • Ideal for mold and die making, aerospace part machining, and high-precision tool manufacturing.

• Cutting Tool Grinding & Edge Finishing

  • Designed for resharpening and contouring carbide and HSS cutting tools, including end mills, reamers, and inserts.
  • Provides consistent edge quality, ensuring improved cutting tool performance.

• Surface Grinding & Fine Finishing

  • Achieves fine surface finishes on high-precision components with minimal material removal stress.
  • Ensures tight tolerances in aerospace and automotive part production.

• Mold & Die Manufacturing

  • Suitable for precision grinding of mold cavities, punch dies, and forming tools.
  • Retains complex profiles and intricate surface geometries with high repeatability.

• Optical & Semiconductor Component Grinding

  • Used in precision grinding of lenses, semiconductor wafers, and other high-tech applications.
  • Produces chip-free, polished surfaces with high dimensional accuracy.

Available Bond Types & Their Applications

• Resin Bond

  • Best for fine grinding, finishing, and tool sharpening applications.
  • Provides self-sharpening properties, reducing grinding forces and improving efficiency.

• Metal Bond

  • Highly durable and wear-resistant, ideal for profile retention and high-stock removal applications.
  • Used for grinding carbide, ceramics, and glass in demanding environments.

• Vitrified Bond

  • Offers high porosity for improved coolant penetration, preventing heat buildup and ensuring stable grinding performance.
  • Preferred for cylindrical and surface grinding of hardened steels and superalloys.

• Electroplated Bond

  • Provides maximum abrasive exposure, making it suitable for high-speed precision grinding and intricate profile shaping.
  • Ideal for one-off tool production and specialized grinding applications.

Recommended Operating Parameters

• Grinding Speed – Typically 20–35 m/s, depending on bond type and workpiece material.
• Coolant Use – Strongly recommended (oil-based for carbide tool grinding, water-based for glass and ceramics) to enhance cooling and extend wheel life.
• Feed Rate – Adjusted to maintain high-precision, low-damage material removal.
• Dressing Requirements – Minimal dressing needed, thanks to the self-sharpening superabrasive structure.

Conclusion

The 14FF1 flat grinding wheel with a semicircular-convex profile is a high-performance, precision grinding tool optimized for profile grinding, tool sharpening, and surface finishing applications. With its specialized convex profile, extended tool life, and superior abrasive efficiency, it is an indispensable tool for professionals requiring precision, durability, and maximum performance in their grinding operations.

Its ability to achieve ultra-fine surface finishes, maintain tight tolerances, and deliver high-efficiency grinding makes the 14FF1 wheel the preferred choice in tool manufacturing, aerospace, automotive, mold & die, and high-tech engineering industries.